Solutions for rotary cutting tools

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Rotary cutting tools products

GrindSmart® 660XW

The GrindSmart®660XW has been designed for rotary cutting tool applications ranging from diameter 0.1 to 12.7mm in an amazingly compact layout which includes a large capacity tool loader and a high-speed wheel changer with 6 wheel-pack positions. The machine features the latest linear and torque motor technology on each axis, as well as a 14kW synchronous spindle motor. All these components are cooled with the same coolant oil providing a perfect thermal stability, unbeatable accuracy in production as well as extremely good surface finish on the tools.

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GrindSmart®630XW

The 6-axis precision tool grinder GrindSmart®630XW has been designed for high performance and specialty tool manufacturing for both long and short batches. It is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 630XS

The 6-axis precision tool grinder GrindSmart®630XW has been designed for high performance and specialty tool manufacturing for both long and short batches. It is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 630XW3

The 6-axis precision tool grinder GrindSmart®630XW3 has been designed for high performance and specialty tool manufacturing for both long and short batches. the productivity of this machine is higher thanks to simultaneous changing of the wheel & nozzle packs during the tool loading/unloading cycle and with the capacity to hold up to 16 wheel packs. It is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 530XW

The 5-axis precision tool grinder GrindSmart®530XW has been designed for manufacturing high performance rotary cutting tools in both long and short batches covering a wide range of diameter from Ø. 0.1 to 20.0 mm (.004″ – .75″).  The 530XW has a 6 (six) position wheel changer as a standard feature.

This machine is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 530XS

The 5-axis precision tool grinder GrindSmart®530XS has been designed for manufacturing high performance rotary cutting tools in both long and short batches covering a wide range of diameter from Ø. 0.1 to 20.0 mm (.004″ – .75″).
This machine is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 530XF

Equipped with linear motors, the new generation of GrindSmart®530XF has been designed for the production of ultra-long drills ranging from Ø 0.3 mm up to 8.0
mm (.012″ – 0.3″) with the ability to reach diameter and length ratios beyond 200xD. A special feature of this model is the motorized workhead axis which
combines with the X and Z-axis for grinding long flute and relief grinding. The machine control ensures that the grinding wheel remains on top of the steady
rests during fluting and clearance grinding, thus allowing extreme cutting lengths up to 280 mm (11″) as well as small diameter tools to be ground.

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GrindSmart®830XW

The GrindSmart®830XW integrates the innovative combination of hydrostatic technology and linear motors to produce large and small series with 6 axes interpolated simultaneously. This concept provides an exceptionally high degree of rigidity and dampens vibrations that naturally occur during grinding, thereby increasing the life of the grinding wheels and guaranteeing surface finishes and sharp cutting edges that give users a real competitive advantage. Unattended production is an additional process that has been integrated into this machine to allow long-term manufacturing without human intervention.

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GrindSmart® Nano6

The high precision 6-axis grinding center GrindSmart®Nano6 has been designed for the production of high performance micro-tools made of carbide or HSS with a diameter range between Ø 0.03 – 2.0 mm (.001″– .080″). Thanks to its innovative hydrostatic technology, this extremely compact machine offers superior performance for manufacturing of high precision micro-tools.

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GrindSmart® Nano5

The 5-axis grinding center, GrindSmart®Nano5, has been designed to manufacture medical, dental and industrial cutting tools with diameters as large as 6.35 mm (.25″) in HSS, stainless steel or carbide material.

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Strausak

Strausak

Strausak was acquired by Rollomatic in 2011 to address the “job shop tool grinding” industry. With the latest generation, Strausak ONE linear, we address the high mix / low volume, and resharpening needs of our customers. The Strausak ONE has been designed to allow for efficient set up time and ease of operator use, which is further facilitated by the use of Numroto.

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NanoGrind™ 4000XD

The NanoGrind™ 4000XD is the only machine specifically designed for the mass production of micro-drills. Due to its productivity and precision, this machine has become a benchmark in the semiconductor, printed-circuit board, watch making and jewelry industry where micro-drills with the highest quality are required. The NanoGrind™ 4000XD is a 4-station CNC rotary transfer tool grinding machine for high volume production of micro drills in carbide and HSS, based on a revolving table with 4 workheads. Three of the 4 bays are for grinding, and the 4th bay is for loading/unloading.

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Rollomatic is in constant pursuit of excellence in quality and accuracy. Known as the world leader in fine grinding cutting machines, Rollomatic offers complete solutions to enable company growth and efficiencies along with training and support. From laser and automation robotics innovations, smart factory, and autonomous grinding, to machines that last decades, Rollomatic is a long term partner for success.

Solutions for high strength steel, carbide and cobalt and other material rotary cutting tools has always been a specialization for Rollomatic.

Micro Tools

Micro Tools are typically produced on a 1/8 inch shank with cutting diameters down to .001″– .080″. Rollomatic is known world-wide as the leader in micro tool technology, but this expertise has applied to all of our solutions serving various industries. Images below show micro tools that are complex and small with great surface finishes.

High Performance Cutting Tools up to 20mm

High Performance Cutting Tools up to 20mm are well produced on the GrindSmart 530 and 630 series. Rollomatic machines in this category are a strong part of the company’s legacy. Rollomatic has produced reliable and stable machines for these needs in the cutting tool world for decades. Automation technology is at Rollomatic’s core, and has been in these machines for 30 plus years in this series. And now, the GrindSmart 530/630 machines come with more smart features and options that lead our customers on their journey in Automation.

High Performance Cutting Tools up to 32mm

While known as the leader in the micro tool and small diameter tooling world, Rollomatic is the only CNC builder to offer a machine capable of producing up to 32mm solid carbide cutting tools on a machine with Hydrostatic ways with Linear Motors. The Rollomatic GrindSmart 830XW brings the reliability, rigidity, stability, and superior surface finish to the “large” tool market.

Solutions for Ultra Efficient Lean Grinding Process

Lean has become a buzzword in manufacturing over the last few years, but at Rollomatic it is more than just a word. Our world-class factory in Le Landeron, Switzerland has embraced the Lean concept for many years now. For us, it is a way of life. We were honored to be able to introduce the first tool grinding machine that utilizes Lean – the Rollomatic GrindSmart 660XW. With the ability to perform the cylindrical grinding and finished tool grinding, we are able to produce complete cutting tools in a single clamping. This allows our customers to implement their own Lean production, in spite of decreasing batch sizes.