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GrindSmart® Nano5

Description

The 5-axis grinding center, GrindSmart®Nano5, has been designed to manufacture medical, dental and industrial cutting tools with diameters as large as 6.35 mm (.25″) in HSS, stainless steel or carbide material.

Smart Autonomous Grinding

Our vision of “Smart Autonomous Grinding” is to provide Rollomatic machine users with a fully autonomous machine capable of managing the production by itself with very little human intervention. A part of this ambitious project is the ability of the machine to manage the offsets to get the first parts within specification. Further items include to be able to achieve unattended production over several days within very tight tolerances an to interact with external robotic and automation systems. The Smart Autonomous Grinding program also includes machine connectivity and communication exchange systems with other equipment such as measuring machines, laser etching, etc.

Advantages

  • Optimal cycle times are achieved with the shortest possible moves between operations
  • Efficient utilization of shop-floor space – up to one-third less than our competitors
  • Ultra-efficient spindle motor developing a power of 1.6kW enabling to obtain superior surface finish quality
  • Direct drive torque motor on the rotary B-axis enables very efficient servo tuning = mirror surface finish on ball shapes and radii

Smart Features

SMART TOOL LOADER

The high-speed tool loader, designed by Rollomatic and integrated into the basic machine, was developed with fast setup and ease-of-use in mind. This is
achieved by using pre-calibrated cassettes and clamps to hold different
diameters without resetting the position. Rollomatic automatic loaders are known to be the fastest and most reliable in our industry.

• Fast to set up
• Capacity up to 1’360 parts
• Robust, low maintenance design

SMART SHANK GUIDE

The Smart Shank Guide is a tool shank guiding system that guarantees
concentricity down to a few microns at each clamping. It saves time and boosts
productivity, as it is no longer necessary to probe for runout during setup.

• Exceptional concentricity accuracy, less than 0.002 mm at each clamping
• Quick and easy to set up
• Increased productivity

SMART STEADYREST

The Smart Steady Rest is a high precision steady rest for drills and other long tool blank. It provides stability in the grinding process and allows for faster feedrates.

This ensures repetitive quality of the tool throughout the production process.

• Quick and easy to set up
• Highly accurate adjustment system in 3 planes
• Consistent production quality

SMART TOUCH PROBE

The Smart Touch Probe is a contact measurement system that allows the blank
position to be defined before grinding and avoids variations during production.

The system also compensates for machine thermal drift caused by changes in
ambient temperature and for wheel wear.

• Runout compensation and core diameter measurement
• Setting assistance
• Superior stability during the production process
• Elimination of scrap during unattended production

STICKSMART®

The StickSmart® is an automatic sticking system for in-process cleaning of
grinding wheels. The «stick», mounted in a holder, is used to regenerate superabrasive grinding wheels to maintain their cutting performance.

• Extends the working life of the wheel
• Extends unattended production cycles with high-performance wheels
• Reliable and safe automatic process for the operator
• Efficient, economical and safe solution

SOFTWARE

VirtualGrind®Pro is the innovative and powerful programming software that
comes with Rollomatic GrindSmart® CNC grinding machines. VirtualGrind®Pro is
intuitive, modern, easy to use and flexible. Its perfect combination with
Rollomatic precision machines gives the user the ability to program and grind
any type of cutting tool, standard or complex.

VirtualGrind®Pro

Smart conectivity

Industry 4.0 is a constantly evolving world, and management tools have been
developed to optimise its productivity. Rollomatic strives to develop connectivity solutions that are facilitating connections between peripherals in production processes and leveraging the available data.
Smart conectivity

Turnkey

For Rollomatic, the process is as important as the machine. To better serve our customers, we are able to provide full turnkeys with every machine. The turnkey process starts with our Sales Team and their help in defining your project. Our expert team of Applications Engineers then studies your parts to determine the best machine, options, accessories, peripheral equipment, programs, and training required. We can also offer Factory Acceptance and Site Acceptance Tests to ensure confidence in the machine and process. We welcome the opportunity to be a part of your success!
Oil Filtration Systems
Mist Collectors
Balancing Machines
Wheel Presetting Machines
Programming
In Person & Virtual Training
Wheel Dressing & Truing Machines
Grinding Oils
Grinding Wheels
Metrology Equipment

+1 (847) 281-8550

NO COST SUPPORT FROM OUR HOTLINE TEAM
  • Our phone and email support are available to all customers at no charge.
  • Over 70% of issues are solved via our Hotline.
  • This is your first point of contact when you need assistance with programming, maintenance, or spare parts.
EXPERT FIELD SERVICE ENGINEERS AT THE READY
  • All machines are installed by our team of Field Service Engineers using our detailed checklist to ensure that startup is smooth and quick.
  • Field Service Engineer are factory trained and travel throughout North America.
  • We are committed to providing the best possible customer experience through our investments in people and training, this is especially true for our Field Service Team.
COMMITMENT TO SPARE PARTS AVAILABILITY
  • Over $5,000,000 USD in spare parts inventory stocked at our facility in Mundelein, IL USA.
  • Over 95% of spare parts ship on the same day.
  • Additional spare parts inventory located at our factory in Le Landeron, Switzerland.
CUSTOMER SUCCESS THROUGH TRAINING
  • Rollomatic provides over 200 training courses to our customers per year.
  • With the launch of the Rollomatic Learning Center, we offer e-learning modules for setup, programming, maintenance, etc. at no charge to all customers.
  • In person training is available at our facility in Mundelein, IL USA or at yours!