Automotive Industry Grinding and Cutting Tools

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Automotive / EV Products

GrindSmart® 660XW

The GrindSmart®660XW has been designed for rotary cutting tool applications ranging from diameter 0.1 to 12.7mm in an amazingly compact layout which includes a large capacity tool loader and a high-speed wheel changer with 6 wheel-pack positions. The machine features the latest linear and torque motor technology on each axis, as well as a 14kW synchronous spindle motor. All these components are cooled with the same coolant oil providing a perfect thermal stability, unbeatable accuracy in production as well as extremely good surface finish on the tools.

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GrindSmart®630XW

The 6-axis precision tool grinder GrindSmart®630XW has been designed for high performance and specialty tool manufacturing for both long and short batches. It is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 630XW3

The 6-axis precision tool grinder GrindSmart®630XW3 has been designed for high performance and specialty tool manufacturing for both long and short batches. the productivity of this machine is higher thanks to simultaneous changing of the wheel & nozzle packs during the tool loading/unloading cycle and with the capacity to hold up to 16 wheel packs. It is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 530XW

The 5-axis precision tool grinder GrindSmart®530XW has been designed for manufacturing high performance rotary cutting tools in both long and short batches covering a wide range of diameter from Ø. 0.1 to 20.0 mm (.004″ – .75″).  The 530XW has a 6 (six) position wheel changer as a standard feature.

This machine is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 530XF

Equipped with linear motors, the new generation of GrindSmart®530XF has been designed for the production of ultra-long drills ranging from Ø 0.3 mm up to 8.0
mm (.012″ – 0.3″) with the ability to reach diameter and length ratios beyond 200xD. A special feature of this model is the motorized workhead axis which
combines with the X and Z-axis for grinding long flute and relief grinding. The machine control ensures that the grinding wheel remains on top of the steady
rests during fluting and clearance grinding, thus allowing extreme cutting lengths up to 280 mm (11″) as well as small diameter tools to be ground.

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GrindSmart®830XW

The GrindSmart®830XW integrates the innovative combination of hydrostatic technology and linear motors to produce large and small series with 6 axes interpolated simultaneously. This concept provides an exceptionally high degree of rigidity and dampens vibrations that naturally occur during grinding, thereby increasing the life of the grinding wheels and guaranteeing surface finishes and sharp cutting edges that give users a real competitive advantage. Unattended production is an additional process that has been integrated into this machine to allow long-term manufacturing without human intervention.

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ShapeSmart®NP50

The ShapeSmart®NP50 is a 5-axis Precision Cylindrical Pinch/Peel grinding machine with integrated 3-axis robot loader and grinding diameter range from 0.025 – 25 mm (.001″– 1″). The ShapeSmart®NP50 is ideal for cutting tool blank preparation as well as punch and mold applications requiring complex geometry and high length-to-diameter ratios.

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ShapeSmart®NP30

The ShapeSmart®NP30 is designed for tool manufacturers who are looking for a machine with the best value for quality, reliability, price and performance. With 4 CNC axes and based on the method of peel grinding with simultaneous engagement of a roughing and a finishing wheel, the ShapeSmart®NP30 is a precision pinch and peel grinding machine for the preparation of cutting tool blanks such as endmills, drills and other stepped cylindrical tools, covering a range of diameters between Ø 0.025 and Ø 25.0 mm.

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LaserSmart® 810XL

Designed for the production of cutting tools in ultra-hard materials and featuring 6 simultaneously interpolated axes, the LaserSmart®810XL is ideally suited for machining tools up to 300 mm (12”) in diameter, 350 mm (14”) in length and up to 15 kg (33 lbs.) in weight. An automatic robot with a capacity of 30 parts is included as standard. The LaserSmart®810XL is the perfect solution for machining ultra-hard tools used in the automotive, aerospace and woodworking industries.

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LaserSmart® 510 Femto

The LaserSmart®510 femto with its innovative and powerful femto laser source provides unlimited machining possibilities. Maximizing productivity, precision, and surface quality; the femto laser source builds upon the success of the LaserSmart series. Not only are PCD, P-CBN, CVD, MCD, and natural diamond materials feasible, but also Ceramics, Carbide, Sapphire, Glass, or even new material combinations.

These revolutionary machine processes allow customers to achieve the results that set the new standard in ultra-hard material machining.

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LaserSmart® 510

The new LaserSmart 510 has been designed to allow for faster cutting speeds of up to 450% over conventional laser machining. The laser machining process used on this machine is infinitely superior to any other traditional method of machining super-hard materials such as PCD, CVD diamond, monocrystalline diamond, natural diamond and PCBN.

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Strausak

Strausak

Strausak was acquired by Rollomatic in 2011 to address the “job shop tool grinding” industry. With the latest generation, Strausak ONE linear, we address the high mix / low volume, and resharpening needs of our customers. The Strausak ONE has been designed to allow for efficient set up time and ease of operator use, which is further facilitated by the use of Numroto.

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Rollomatic solutions in automotive and electric vehicles provide generational longevity for the life cycles of automotive programs and quality tool making from aluminum to complex composites.

Rollomatic has been serving the automotive manufacturing industry even back in the 1980s. And now we serve the electrical vehicle manufacturing sector as well. With long term key customers in the automotive space, Rollomatic knows the challenges our customers face in serving Tier 1 manufacturers and OEMs.

Our customers in automotive and EV work with standard materials such as steel, but have tight tolerances when it comes to manufacturing products like engines and transmissions. The key is consistency, and that’s what Rollomatic does very well. Automotive suppliers may get a contract to make cutting tools on a program that will last many years. Rollomatic is with our customers every step of the way, and we make machines that will outlast the life of the automotive programs our customers are awarded.

The Solutions that Rollomatic provides in the automotive and EV manufacturing space are often the GrindSmart® 630XW, GrindSmart® 660XW, GrindSmart® 830XW, GrindSmart® NP30, and the LaserSmart series. With more engine blocks being made of aluminum, those need the diamond tools and ultra hard materials that our LaserSmart series specializes in. The 6-axis technology in Rollomatic solutions allows for the tight tolerances and tighter requirements the automotive and EV sectors need. Automotive customers benefit from operator training in the Rollomatic Learning Center, and face-to-face training and support. Our industry leading Smart Autonomous Grinding helps suppliers set up for the long term with great efficiencies in manufacturing. For more information on our solutions, click the machines below.