Aerospace Machine Tooling & Grinding

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Aerospace Products

GrindSmart® 660XW

The GrindSmart®660XW has been designed for rotary cutting tool applications ranging from diameter 0.1 to 12.7mm in an amazingly compact layout which includes a large capacity tool loader and a high-speed wheel changer with 6 wheel-pack positions. The machine features the latest linear and torque motor technology on each axis, as well as a 14kW synchronous spindle motor. All these components are cooled with the same coolant oil providing a perfect thermal stability, unbeatable accuracy in production as well as extremely good surface finish on the tools.

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GrindSmart®630XW

The 6-axis precision tool grinder GrindSmart®630XW has been designed for high performance and specialty tool manufacturing for both long and short batches. It is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 630XW3

The 6-axis precision tool grinder GrindSmart®630XW3 has been designed for high performance and specialty tool manufacturing for both long and short batches. the productivity of this machine is higher thanks to simultaneous changing of the wheel & nozzle packs during the tool loading/unloading cycle and with the capacity to hold up to 16 wheel packs. It is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart® 530XW

The 5-axis precision tool grinder GrindSmart®530XW has been designed for manufacturing high performance rotary cutting tools in both long and short batches covering a wide range of diameter from Ø. 0.1 to 20.0 mm (.004″ – .75″).  The 530XW has a 6 (six) position wheel changer as a standard feature.

This machine is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

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GrindSmart®830XW

The GrindSmart®830XW integrates the innovative combination of hydrostatic technology and linear motors to produce large and small series with 6 axes interpolated simultaneously. This concept provides an exceptionally high degree of rigidity and dampens vibrations that naturally occur during grinding, thereby increasing the life of the grinding wheels and guaranteeing surface finishes and sharp cutting edges that give users a real competitive advantage. Unattended production is an additional process that has been integrated into this machine to allow long-term manufacturing without human intervention.

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ShapeSmart®NP50

The ShapeSmart®NP50 is a 5-axis Precision Cylindrical Pinch/Peel grinding machine with integrated 3-axis robot loader and grinding diameter range from 0.025 – 25 mm (.001″– 1″). The ShapeSmart®NP50 is ideal for cutting tool blank preparation as well as punch and mold applications requiring complex geometry and high length-to-diameter ratios.

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ShapeSmart®NP30

The ShapeSmart®NP30 is designed for tool manufacturers who are looking for a machine with the best value for quality, reliability, price and performance. With 4 CNC axes and based on the method of peel grinding with simultaneous engagement of a roughing and a finishing wheel, the ShapeSmart®NP30 is a precision pinch and peel grinding machine for the preparation of cutting tool blanks such as endmills, drills and other stepped cylindrical tools, covering a range of diameters between Ø 0.025 and Ø 25.0 mm.

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LaserSmart® 810XL

Designed for the production of cutting tools in ultra-hard materials and featuring 6 simultaneously interpolated axes, the LaserSmart®810XL is ideally suited for machining tools up to 300 mm (12”) in diameter, 350 mm (14”) in length and up to 15 kg (33 lbs.) in weight. An automatic robot with a capacity of 30 parts is included as standard. The LaserSmart®810XL is the perfect solution for machining ultra-hard tools used in the automotive, aerospace and woodworking industries.

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LaserSmart® 510 Femto

The LaserSmart®510 femto with its innovative and powerful femto laser source provides unlimited machining possibilities. Maximizing productivity, precision, and surface quality; the femto laser source builds upon the success of the LaserSmart series. Not only are PCD, P-CBN, CVD, MCD, and natural diamond materials feasible, but also Ceramics, Carbide, Sapphire, Glass, or even new material combinations.

These revolutionary machine processes allow customers to achieve the results that set the new standard in ultra-hard material machining.

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LaserSmart® 510

The new LaserSmart 510 has been designed to allow for faster cutting speeds of up to 450% over conventional laser machining. The laser machining process used on this machine is infinitely superior to any other traditional method of machining super-hard materials such as PCD, CVD diamond, monocrystalline diamond, natural diamond and PCBN.

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Strausak

Strausak

Strausak was acquired by Rollomatic in 2011 to address the “job shop tool grinding” industry. With the latest generation, Strausak ONE linear, we address the high mix / low volume, and resharpening needs of our customers. The Strausak ONE has been designed to allow for efficient set up time and ease of operator use, which is further facilitated by the use of Numroto.

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Rollomatic serves the Aerospace industry with solutions capable of Complexity geometry, tight tolerances, with software to match the complexity of the tools.

Rollomatic is privileged to serve the Aerospace industry with industry leading expertise in the types of cutting tools needed. Some of the challenges in Aerospace cutting tools are the complex geometries, hard materials, and multiple types of materials used. In addition, the materials used are often high cost materials, so efficient and precision cutting is critical.

From materials such as high nickel, inconel (nickel-chrome based superalloys), aluminum, and carbon fiber, surface finish is extremely important. Rollomatic understands that the right tool for the job in aerospace has to be geared for the job, or else manufacturers go through tools quickly, and can risk scrapping expensive materials because the tools were not sharp enough. The Aerospace industry also has complex tools, not just a 4-flute standard end mill to cut steel, but odd numbered 5-11 flute, variable helix, uneven index type tools that are produced to withstand the material being machines.

The Rollomatic GrindSmart® 830XW, and the GrindSmart® 630XW are the most common machines in aerospace along with the ShapeSmart® machines for step tools for drilling and reaming tools. The GrindSmart® 830XW is also great for larger diameter tools, complimented by its 6-axis technology with new innovative capabilities. Rollomatic’s VirtualGrindPro software comes with templates for the operators ready to go. Rollomatic provides face-to-face training and support along with the Rollomatic Learning Center for customer success. We understand the complexities and challenges of making tools for the aerospace industry, and our engineering teams continue to innovate with our customers leading in the industry. For materials requiring PCD cutters, Rollomatic have designed a 6 axis laser machines, the LaserSmart 810XL will tackle all challenges in machining ultra-hard cutting tools machine tools with a diameter of up to 300mm and an OAL of 350mm. Click the machines below for more information. If you would like to pursue a no charge pre-sales test grind, cycle time, or feasibility study, or a demo please reach out.